Design and fabrication of a 3-axis capacitive-based force sensor

Design and Fabrication of a 3-axis Capacitive-Based Force Sensor

Motivation

Gait analysis is very important for developing individualized rehabilitation techniques. Measuring ground reaction forces (GRFs) is essential for kinetic gait analysis. Usually, force plates embedded on the floor or instrumented treadmill is used in the labs and clinical settings. But, GRFs of only a few steps can be measured on a force plate and the walking style on a treadmill is different from overground walking. Also, measurement of GRFs in an unstructured environment such as walking on the uneven, uphill-downhill surface is not possible with the above tools. So, a wearable system is necessary for measuring GRFs for kinetic gait analysis.



GRFs has three components. Most of the available wearable systems - 



     - either predict all the three components of GRFs using kinematic gait analysis data and inverse dynamics 



     - or measure the vertical component using pressure sensors and estimate the other two shear components using various statistical methods or kinematic data




So, a three-axis force measuring sensor which can be embedded inside a shoe is necessary to measure all three components of GRFs directly.

Contribution

  • Did theoretical analysis for developing the concept and designing the sensor from scratch

  • Did computational analysis (structural and electromechanical) for verifying the theoretical analysis and finding the necessary dimensions for designing the sensor. A computational framework using COMSOL is also developed to customize the sensor according to user requirements. 

  • Built prototypes of the sensor using 3D printers for quick evaluation

  • Prepared G-codes and did all the machining using a 3-axis CNC milling machine and other machine shop tools for the final prototype

  • Did the necessary experiments for calibrating and evaluating the performance of the sensor

** This work has been submitted to a journal. Details of this project with figures will be posted after it will be published.